Core Media & Credentials100% Virgin White Core

30-Mil CR80 Virgin PVC Smart Cards

The gold standard for identity credentials. IDGen supplies bank-grade 30-mil (0.76mm) CR80 virgin PVC cards with high-definition dye sublimation printing, protective overlaminate, and embedded RFID smart chips.

CR80 Format

85.6 × 54.0 mm

30-Mil Depth

0.76mm bank grade

300 DPI

Dye sublimation

24–48h

Factory dispatch

100% Virgin Polymer Core
Guwahati Factory Direct
Mifare & TK4100 RFID Ready
IDGen CR80 30-mil virgin PVC cards for student and corporate identification
Custom PVC ID card printing with high definition dye-sublimation by IDGen
Institutional PVC ID card printing for schools, colleges and companies by IDGen
Contactless RFID and NFC smart chips embedded in 30-mil PVC cards by IDGen
Corporate executive PVC ID card in acrylic case with printed lanyard by IDGen
Card Selection Matrix

CR80 PVC Card Models & Chip Options

Review standard blank, pre-printed, RFID-embedded, and magnetic stripe PVC card models manufactured compliant with ISO/IEC 7810 specifications.

PVC-01Bank Grade CR80
CR80 30-Mil Standard Virgin PVC Card

CR80 30-Mil Standard Virgin PVC Card

100% Virgin Polyvinyl Chloride (Pure White Core)

Dimensions85.6 mm × 54.0 mm (0.76 mm / 30-Mil)
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PVC-02Overlaminated
Overlaminated Scratch-Proof Enterprise PVC Card

Overlaminated Scratch-Proof Enterprise PVC Card

Multi-Layer Composite PVC + Protective Clear Laminate

DimensionsCR80 Standard (30-Mil / 0.76 mm)
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PVC-03High Frequency 13.56MHz
13.56MHz Mifare 1K Smart RFID PVC Card

13.56MHz Mifare 1K Smart RFID PVC Card

Virgin PVC + Embedded 13.56MHz S50 Microchip

DimensionsISO/IEC 14443 Type A Standard (30-Mil)
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PVC-04Low Frequency 125kHz
TK4100 125kHz Proximity Contactless Card

TK4100 125kHz Proximity Contactless Card

Virgin PVC + Embedded 125kHz Copper Antenna

DimensionsCR80 Standard (0.76 mm / 30-Mil)
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PVC-05HiCo 2750 Oe
HiCo Magnetic Stripe & QR Code PVC Card

HiCo Magnetic Stripe & QR Code PVC Card

Virgin PVC + 2750 Oe High-Coercivity MagStripe

DimensionsISO 7811 3-Track Magnetic Standard
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PVC-06Hybrid Chip & Mag
Dual-Interface Hybrid RFID + MagStripe Card

Dual-Interface Hybrid RFID + MagStripe Card

Virgin PVC + 13.56MHz Chip + HiCo MagStripe

DimensionsDual Interface CR80 (0.80 mm)
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Card Engineering

30-Mil PVC Card Multi-Layer Anatomy

Discover the 4 precision-engineered layers that ensure photo clarity, chip reliability, and 5+ years of daily swipe endurance.

Layer 01Virgin Substrate

100% Virgin PVC Solid Core

Layer 02Smart Contactless

Embedded RFID Smart Inlay (Optional)

Layer 03HD Color Sublimation

300 DPI Dye-Sublimation Printing

Layer 04Protective Overcoat

Protective Thermal Overlaminate

Complete PVC Card Ecosystem
Virgin Core→RFID Inlay→Dye Sublimation→Thermal Overcoat
Layer 01 • Pure White Non-Recycled Core

100% Virgin PVC Solid Core

Virgin Substrate
100% Virgin PVC Solid Core
Substrate & Material

High-density virgin polyvinyl chloride polymer

Functional Performance

Flawless optical whiteness ensures smooth printhead travel without snagging and prevents card snapping.

Key Technical Characteristics
Pure white core without recycled grey fillers or impurities
Standard CR80 dimensions: 85.6 mm × 54.0 mm × 0.76 mm
ISO 7810 dimensional and bend-resistance compliance

Manufactured at our Guwahati facility with direct factory dispatch across all 8 NE states.

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Master Card Showcase

CR80 PVC Formats & Smart Chip Variants

Explore our specialized card technologies engineered for university campuses, corporate headquarters, hospitals, and access turnstiles.

Showing Variant 1 of 4
30-Mil Virgin PVC Smart Card Sample
Production Setup

CR80 (85.6 × 54.0 mm) + 0.76 mm 30-Mil + Thermal Sublimation + UV Seal

Standard 30-Mil CR80Bank Grade Core

30-Mil Standard CR80 Virgin PVC Cards

Engineered with 100% virgin polyvinyl chloride core plastic, free of recycled impurities. Provides a mirror-smooth print surface for thermal transfer printers and 5+ years of anti-delamination durability.

Dimensions85.6 mm × 54.0 mm (CR80)
Thickness30-Mil (0.76 mm Bank Standard)
Core Material100% Virgin White PVC
Print Quality300 DPI Edge-to-Edge Color
Recommended For
School & University Student ID Cards
Corporate Staff & Executive Badges
Hospital & Medical Personnel Passes
Government Department Credentials
Visitor & Contractor Badges
Quality Standard: Flawless optical whiteness prevents card printer printhead snags and color banding.
Decision Factors

PVC Card Formulation & Engineering Guide

Key technical parameters to evaluate when choosing between plain, composite, and RFID-embedded PVC cards:

01 • Factor

1. Core Quality & Printhead Life

100% Virgin PVC vs Recycled Core Plastic.

Active Factor
02 • Factor

2. Contactless Chip Protocol

13.56MHz Smart vs 125kHz Proximity.

Select Factor
03 • Factor

3. Friction & Swipe Frequency

Lanyard badge vs daily magnetic swipe.

Select Factor
04 • Factor

4. Wearable Ecosystem Compatibility

Card + Holder + Hook + Custom Lanyard.

Select Factor
Engineering Recommendation: 1. Core Quality & Printhead Life

Virgin PVC cards feature zero surface lumps, pinholes, or grey impurities, protecting desktop card printer thermal printheads from scratches and eliminating white printing artifacts.

Substrate Formulations

Core Formulation & Edge Finish Comparison

Select the optimal core substrate based on durability, thermal resistance, and wearable format

Bank-grade virgin PVC core specifications
IDGen Standard

100% Virgin White PVC

Pure white virgin polymer with zero regrind impurities. Complies fully with ISO/IEC 7810 standards.

Zero printhead damage
Superior bend & snap resistance
Vibrant dye-sublimation color
High Heat Resistant

Composite PET / PVC Core

Multi-layer sandwich of 60% PVC and 40% PET polyester, engineered for heavy-duty thermal lamination.

Withstands high heat lamination
Extreme flexural durability
Zero warping in hot climates
No-Holder Option

Pre-Punched Slot PVC

Factory die-punched slot hole (vertical or horizontal) for direct clip/hook lanyard attachment without a holder.

Cost-effective wearable setup
Smooth burr-free punch edges
Direct hook attachment
Sector Solutions

PVC Cards Across Northeast Institutions

Supplied to leading universities, corporate offices, healthcare facilities, and access turnstiles across Assam and all 8 Northeast states.

5 Core Application Sectors
Education

School, College & University IDs

Long-lasting 30-mil student ID cards with student photos, roll numbers, barcodes, and optional Mifare library chips.

Corporate

Corporate & Enterprise Staff Badges

High-definition employee credentials with employee codes, department names, blood groups, and security QR codes.

Healthcare

Hospital Doctors & Medical Staff

Sanitizable, wipeable staff cards with bold designation titles, photo IDs, and RFID access for restricted wards.

Membership

Clubs, Gyms & Member Cards

Sleek loyalty and membership cards with high-coercivity magnetic stripes, variable barcodes, and QR verification.

Smart Access

RFID Turnstiles & Barrier Gates

13.56MHz and 125kHz contactless cards for boom barriers, turnstiles, and automated biometric time attendance.

Production Pipeline

How We Print & Encode PVC Cards

From data roster matching and color proofing to thermal dye-sublimation and anti-static tray packaging.

01Substrate & Chip

1. Select PVC Chip / Spec

Choose standard plain PVC, 13.56MHz Mifare 1K smart card, or 125kHz TK4100 proximity card.

02Data Roster

2. Provide Data & Staff / Student Roster

Send data sheet along with individual photograph filenames for seamless automated batch printing.

03Sublimation

3. Precision Thermal Sublimation

300 DPI edge-to-edge printing with protective overlay lamination against wear and moisture.

04Dispatch

4. Rapid Guwahati Dispatch

Card batches packed in anti-static trays and dispatched in 24–48h across all 8 NE states.

Guwahati Direct Factory

24–48h Factory Dispatch

Guwahati Direct Hub

For standard organizational ID batches with approved data rosters, our automated thermal production line operates on a strict factory fulfillment schedule:

Roster Data Merge
300 DPI Dye Sublimation
Protective Overcoating
Automated Sequence Sort
Anti-Static Dispatch

Cards are packed sequentially in protective anti-static card trays (250 cards per inner box) to prevent surface scuffs and static dust attraction.

Express transit across Assam, Meghalaya, Arunachal Pradesh, Nagaland, Manipur, Mizoram, Tripura, and Sikkim is additional.

Direct Factory Supply

Ready to Order CR80 Virgin PVC Cards?

Whether you need 100 printed student ID cards or 50,000 blank Mifare smart cards for an enterprise campus, IDGen delivers factory-direct rates from Guwahati.

IDGen — 30-Mil CR80 Virgin PVC Smart Cards & Credentials

Guwahati, Assam • Direct Factory Supply Across Northeast India

FAQ

Frequently Asked Questions About PVC Cards

Direct answers regarding virgin vs recycled PVC, security overlays, CR80 standards, and chip compatibility:

Virgin PVC cards feature pure white core plastic without imperfections, ensuring card printer printheads do not snag or cause white speckles. They also offer 3x higher resistance to snapping or delamination.
Yes! IDGen offers security overlays including high-resolution 3D custom holograms, invisible UV microtext, and gold/silver foil stamping.
CR80 is the international credit-card size standard measuring exactly 85.6 mm × 54.0 mm with a standard 30-mil (0.76 mm) thickness compliant with ISO/IEC 7810.
Yes, our cards are available with embedded 13.56MHz Mifare 1K chips, 125kHz TK4100 proximity inlays, or high-coercivity (2750 Oe) magnetic stripes.
Standard batches with approved data rosters are produced and dispatched in 24–48 hours from our Guwahati factory across Assam and all 8 Northeast states.
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